While we have access to the top of the line design software in the Labs at Michigan, specifically the industry standard Solidworks, I instead decided to start working with the Autodesk Fusion360 software. This was mostly so that I, because I'm a commuting student, didn't need to be tied to the computer labs and I could work on my designs at home. Another reason was that Fusion360 has a super generous three years free student license and much more affordable rates after that. I didn't want to dive too deep into Solidworks, fall in love, and then not get to use it after graduation because of the $3500+ license fee.
I have found Fusion360 to have a very easy, almost curated, learning curve. It comes with a huge host of 'in application' hands on tutorials and a comprehensive online documentation. It also automatically works in the cloud, making sharing and backups as easy as using social media. So, all that being said, here is what I've come up with so far...
The top compartment is made to hold all of the electronics, with a proximity sensor mounted on the bottom of the removable disk and the Inertial Tracking Unit mounted on the top. As both of my sensors are i2c there will be a minimal amount of wiring in the housing as I believe I can daisy chain power and data, hopefully coming out of the device with a clean four wire + shield cable. Later on I want to look at modifying the electronics to include Bluetooth, but that's for an iteration far in the future. I do not consider this the finished geometry for the project, this is more proof of concept, and it was designed with the Cube2 printers in mind, which only have an effective print surface of around 4.5". While I believe the height, at around 4.5" assembled and at rest is about right for the scale of the human hand, I would like to extend the ring out another two inches or so. Now that we have access to the department printers, this will be in my next iteration because I believe there is around an eight inch print surface.
The new departmental printers! I've been working with John Granzow a bit in the setup and calibration of the two printers, and we've done some trial runs of simple parts. There is a lot of combinations of variables that must be taken into account, between the material, nozzle, heat, travel speed etc, but they should be up and running in a little while. Here's some vid of a test run. I love the music of the stepper motors!
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